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LiFePO4 vs lithium-ion: a general comparison

LiFePO4 and lithium-ion are both lithium chemistries, but they optimise for different things. This guide compares them in general terms, without binding either chemistry to a specific product's capability.

Shenzhen-based custom lithium battery solutions for industrial applications (company profile states)8 product lines: LiFePO4, Li-ion, Li-polymer, Ni-MH, Sodium-ion, Solar, Charger, BMS367 parameter-level model recordsTel +86-755-25629920 · [email protected]ISO9001, UL2054, IEC62133, CE, RoHS, UN38.3 — Certificates available upon requestThe company profile states its products are sold in 30+ countriesIntertek Verified Custom Manufacturer (platform verification statement)OEM / ODM: bespoke design, pre-sales quality control, free samples, scalable mass production, after-sales support (company profile states)
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HOUSING / CASE PROTECTION BOARD (PCM / BMS) CELLS IN SERIES / PARALLEL wiring + connector (per model) diagram, not a photograph

Layered pack cross-section — the site's recurring diagram motif. It is a schematic, not a photograph of a product, factory or customer project, and it is not presented as a photograph of this company's factory.

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The core trade is cycle life against energy density. LiFePO4 chemistry tolerates many charge cycles and holds a flat voltage through discharge, which suits storage, solar, backup and vehicles that cycle daily. Li-ion chemistry packs more energy into a given size and weight, which suits tools, portable devices and light electric vehicles where space and weight are tight. Neither is better in the abstract: the better chemistry is the one whose trade matches the application's duty.

Voltage behaviour differs in a way that matters for system design. A LiFePO4 cell has a nominal voltage around 3.2V, so a 12V-class LiFePO4 pack is typically four cells in series at 12.8V nominal, while a Li-ion cell is around 3.6V or 3.7V, so a 12V-class Li-ion pack is typically three or four cells in series depending on the design. A buyer replacing one chemistry with the other must therefore recheck the system voltage, the charger's voltage and the protection board's settings — a drop-in swap on capacity alone is not a swap at all, because the voltages differ.

Size and weight follow from energy density. For the same stored energy, a LiFePO4 pack is generally larger and heavier than a Li-ion pack. That matters in a handheld device and hardly matters in a home storage system bolted to a wall. Cost follows a similar pattern: LiFePO4 packs often cost more per unit of energy up front but less per cycle over a long life, because the cycle count spreads the purchase price over more years of service. A buyer should therefore compare cost per cycle and cost per year, not just purchase price, when the application cycles daily.

Safety and handling are often overstated in both directions. LiFePO4 chemistry is generally more thermally stable than other lithium chemistries, which is a real advantage in storage and marine uses. Li-ion chemistry is thoroughly established in tools and vehicles with mature protection practice. In both cases the pack's protection board, its housing and its charger matter as much as the chemistry, and a well-protected Li-ion pack is safer than a poorly protected LiFePO4 pack. Judge the pack as a system — cells, protection, housing, charger — not by chemistry label alone.

Sodium-ion chemistry appears in this range as a secondary line, and it is worth a sentence here because buyers increasingly ask about it. In general terms, sodium-ion offers lower cost potential and good low-temperature behaviour, with lower energy density than lithium chemistries. Whether it suits a particular device depends on that device's energy, weight and temperature requirements, and this guide does not present it as a general substitute for either lithium chemistry. Where a sodium-ion model exists for a device, compare it for that device on the same basis as the lithium options.

Questions to ask before you order

Related pages

LiFePO4 packs · 18650 packs · 12V selection · Solar storage

How to place an inquiry, step by step

  1. Send the device facts. Tell us the device type, the available space (length, width and maximum thickness), the nominal voltage you need, the capacity or runtime you target, and the peak current if your device has motors, radios or heaters.
  2. Name the model or the chemistry. If a page on this site matches, quote its model description and listing details. If nothing matches, say so and describe the chemistry and voltage you need, so the conversation starts on the custom route.
  3. Confirm documents and terms in writing. Ask for the certificate set for that exact model, confirm the minimum order, the price basis and the lead time for that listing, and confirm payment and warranty terms before you pay. Terms stated for one model listing do not transfer to another model.
  4. Agree the sample step. Confirm whether the next step is a listed sample, an engineering sample for a custom design, or a small trial order, and what test you will run on arrival — fit in the enclosure, runtime, or peak-current behaviour.

Send all of this in one message through the contact page: device type, space, voltage, capacity, peak current, model description if you have one, and the documents you need. That is the whole inquiry — no separate form, no account, no extra step.

What to send us now

Send one message with your device type, the space the pack must fit, the voltage and capacity you need, the peak current if it matters, and the model description if a page on this site already matches. Add the documents you need — certificates are available upon request — and whether you need a listed model or a custom design. Use the contact page or write to [email protected], or call +86-755-25629920. A specific message like that is what turns a range of hundreds of models into a short, answerable question.